T-card is a simple tool to record and track various manufacturing processes. In yesteryears, T-cards were made of card stocks and displayed on T-card racks where they can be easily viewed, retrieved, and updated. T card keeps track of what actually takes place in the production process. A complete production schedule can be viewed at-a-glance. T-cards can be assigned for each machine and track the ongoing production processes. The physical T-card system limits the manufactures in many ways such as board size, card numbers, information on a card, misplacement of cards, loss or damage of cards, and biased production information.
Digital T-card solves all these problems and provides more flexibility. The idea of a web-based solution for production planning, employee scheduling, and production execution came into being while evolving towards the lean Industry 4.0 environment. A digital T-card solution helps the manufacturer to pave the basement of an Industry 4.0 environment. T-Card can effectively track and manage all production and related work order information through a single dashboard and ensures all the processes are completed in the right way—every time. Dynamic T-Card system records, and analyse scrap reason that occurs during the production process. In short Digital T-cards effectively manage the production processes. They mirror the production processes and give real-time information.
T-card integrates with the other management information and ERP systems within the organisation. It provides a visual representation of the workflow, employee shift cycle, risk management, and reporting on downtime. The dynamic T-card system allows manufacturers to easily create a work order, timeline activities, work status, and checksheet that helps them to improve the production process by optimising them.
Digital T-cards are suitable for various kinds of organisations especially for manufacturers that operate in multi-floors where you have to walk up to the wall to see the jobs. T-card provides complete end-to-end visibility of your workflow through i-Pads, TV Screens, Computer or Antons. With a T-card one can assign a card to every job, task, or project, and cards can be customised to suit specific requirements. Monitoring the progress of each job is made easier. Physical limitations on the number of boards, columns, and slots are overcome by the Digital T-card system. Many businesses are in the process of upgrading from manual T-card systems to digital T-card systems. They are simple to use, which means it is easier to pick up and adapt to.
✔ Easy to track the manufacturing production flow
✔ Production planning and execution
✔ Manufacturing Order and Work Order management
✔ Prioritise all tasks
✔ Live Work Order status sync
✔ Foresees key information for different tasks
✔ Product specifications
✔ Manages different type of users
✔ Saves time and reduce cost
✔ Manages a checklist for each process
✔ Individual and team board view
✔ Detailed card information with specifications
✔ No data redundancy
✔ Increased flexibility and process efficiency
✔ Centralised and accessible information
✔ Saves data entry time of employees
✔ Comprehensive process visibility and integrated operation
✔ Simplified IT administration
✔ Cost and storage-saving
✔ Visual work order management system
✔ Timeline representation of the workflow
✔ Checksheets to ensure quality
✔ Work order status and percentage of completion
✔ Risk analysis of each task
✔ Real-time accessibility and insight
✔ Employee skills and availability
✔ Recording scrap number and scrap reason
✔ Real-time scrap reason analysis
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